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Free UPS Ground shipping on all orders $50+ to Contiguous US - (non-aluminum)
Free UPS Ground shipping on all orders $50+ to Contiguous US - (non-aluminum)

48" x 96" Stencil Material

SKU 5616-096

48" x 96" Stencil Material SKU: 0616-096 Material: 1/8" (.125") PRO-Grade LDPE

Every once in a while you may have to cut your own stencils, and that is why we now offer our uncut stencil plastic for purchase. These sheets are perfect for random stencils that need to be matched in the field. Typically we see contractors keeping a few sheets in their trailer/truck so that if they pull up to a job that has a bunch of the same marking, they can cut it on-site with a utility knife.

  • Perfect to make your own stencils
  • Full size 48"x96" sheet
  • Offered in 3 material grades


Material Width 96"
Material Height 48"
Availability In Stock - Ships Same Day*

Country of origin: USA

Warranty Our stencils are guaranteed to be free of defects that will impede the use of the product.

Customer Questions and Answers

Q: How can I cut this material for my own custom stencils?

A: The 1/8" LDPE is best cut with a jigsaw or handheld router (like a rotozip tool). The 1/16" LDPE and 1/32" PVC are cut very easily with a utility knife.

Q: What is the best way to copy the stencil I need?

A: Since the LDPE material is translucent, the best way is to place the material over top of the old marking or stencil then trace it with a permanent marker. You can then use a knife or router to cut them out.

Other Part Numbers

4616-096 3616-096 5616-096

Selecting a stencil Grade:

.080 ALU – Will last forever, you can reuse it and abuse it. It will be ready to work today and in 10 years. The ridged 5052 Aluminum we use is also perfect for thermoplastic extruding, saving hundreds of Dollars per Legend.

1/8” LDPE – PRO-Grade, Our Most common material, typically can be used thousands of times, with proper care they can last for 7 + years. Lays Flat, and heavy enough to stay put while spraying up to 3000psi.

1/16” LDPE – What we call Light-Duty, This material is just as durable as its 1/8” counterpart, however it is half the thickness and can be flimsy. We recommend this for stencils that aren’t used every day.

.030” HIPS – HIPS has been used for stencils for many years, also known as PVC, This material is great for a custom stencil or something that is only used a few times. HIPS lays flat right out of the box and is our more cost effective option, while still being 4 times thicker than our competitors thinnest stencils.

Customer Reviews

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Jean S.
United States United States
I recommend this product

satisfied customer

Easy and painless :)